If you're in the pharmaceutical industry, you know how important it is to have quality printing services that will meet your company's needs. Fortunately, there are many companies out there that can help you with the printing process. These companies can take care of everything from the initial design and printing to the final packaging of your products.
Optimizing Print Environments
In the world of pharmaceutical printing, there are many challenges. Aside from high volumes and complicated media, there are also regulatory and security demands to consider. With that said, it's no wonder that a number of companies have implemented virtual technology solutions.
Having a total print solution in place will help you to increase productivity and reduce costs. The most important part of that is to ensure that your documents are readable, accurate, and safe. There are several ways you can accomplish this. For starters, make sure you are using the proper printer.
As with any business, you will likely have equipment malfunctions and maintenance needs. To minimize downtime, reorganize your print devices to improve efficiency. This also helps to minimize overhead costs. Another way to improve efficiency is to utilize a managed print service. These providers are trained to handle tasks such as prescription bottle tags and form filling. They can keep your paperwork organized and secure, while helping to make sure you are complying with HIPAA regulations.
Digital Printing
With the increased focus on product marking, the pharmaceutical industry is implementing digital printing solutions. These technologies allow for rapid, high-quality, variable data printing and can increase brand protection. In addition, they can help eliminate counterfeiting.
Pharmaceutical printing includes everything from warning labels to batch numbers and expiration dates. Printing a unique code, such as a barcode, helps to track and trace medicines. Some pharmaceutical companies use inkjet printing to print machine-readable codes, or "smart" codes that can be read with a smartphone. Other options include spot coating, raised finishes, and metallic inks.
Digital printing also has an advantage over traditional methods, such as flexo and hot-foil printing. It can reduce setup costs, and it can allow for shorter, frequent changes over time. Moreover, digital printers are often faster.
For instance, one major pharmaceutical products company converted all its labels to digital production. This reduced production interruptions, aluminum foil consumption, and downtime by 20%.
UV Laser Marking
Medical manufacturers must choose a marking solution that is safe and effective. Fortunately, there are several different options, including ink printing and laser marking. Unlike ink printing, laser marking is a non-contact method. The laser beam focuses on the surface of the part, breaking chemical bonds to form a mark that is easy to read.
In the past, the dominant method for marking medical devices was ink printing. However, this method is not always the best option. Manufacturers must also choose a marking method that is safe and compatible with the environment. There are several advantages to UV laser marking, including its ability to produce high-contrast, high-resolution marks. This technology is also a deterrent to counterfeiting.
Using the right marking technique can help pharmaceutical manufacturers achieve optimal readability and traceability of their products. These two benefits make UV marking a superior choice for the medical industry. Laser marking can be used on a wide range of materials, such as plastic, metal, glass, and even curved surfaces. It provides a permanent, high-quality mark that is difficult to erase.
Primary Packaging and Packaging Testing
The requirements for pharmaceutical printing services and packaging testing depend on the type of materials being used. Packaging materials must have adequate levels of integrity and stability to prevent deterioration of the product. This can be achieved through a combination of testing techniques. These include the effects of moisture, water vapor, gases, oil, and light transmission.
Pharmaceutical packaging materials must be able to protect the drug during transportation and storage. A failure to do this may result in customer complaints and regulatory actions.
Secondary pharmaceutical packaging provides protection from tampering and allows for additional printing capability. For the most part, secondary packaging is placed outside the primary package. It may have a per-printed label or a printed label on the outside.
Secondary packaging is often used for pharmaceutical contract packaging. Packing material should be chosen carefully and tested in order to avoid problems with tampering. Secondary packaging is generally made up of bottles, blisters, and folding cartons. In some cases, a ring coding system is applied.
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